As a leading stamping and sheet metal assembly supplier, JCL also delivers excellence in stamped part sheet metal assembly. Our expertise lies in seamless welding, joining and fastening, we are able to integrate separated stamped components to create high-quality assemblies that meet our customer requirements. Our team provides assembly fabrication, in-line sheet metal assembly operations and various functional testing to ensure a meticulous assembly process. JCL keeps planning our labor in advance and ensures stable output from our sheet metal assembly line.
Expertise in Stamping Technology
Comprehensive Service Range
Advanced Equipment and Technology
Experience Across Industries
Welding is a common process for joining stamped parts together. Sheet metal welding services create strong and durable connections, especially for sheet metal assemblies with complex structures.
Fastening can be done through manual assembly or automated systems. Fasteners such as screws, nuts, bolts, or rivets are used to securely join stamped parts.
Riveting is an alternative to welding for joining stamped parts. It involves using rivets to create a strong and permanent connection.
In assemblies involving electrical components, integration processes for connectors, terminals, or wiring are essential for proper functionality.
Adhesive bonding may be employed to join stamped parts, providing an alternative to mechanical fastening or welding.
JCL equipped with machines for sheet metal stamped part assemblies, including sheet metal cutting services, joining, custom sheet metal bending and welding. We are able to collect the stamped parts with precision surface finishing, making sure the precision and tolerances are qualified. Correlate together with various joining methods, including fasteners (screws, nuts, bolts, rivets) to securely join stamped metal parts together or hinges and other components that enable motion for applications like doors, lids, or moving mechanisms. We also acquire laser, flux, ultrasonic and spot welding equipment for high strength industrial requirements like automotive or flexible joints for electronics. Finally, glue dispensing is also a critical technique for us to apply on part with complex profile and sealing performance.
In addition to common two-dimensional and three-dimensional measurement methods, we also have specialized capabilities in the design of checking gauge, jig and fixtures. Checking gauge and fixtures involve quickly checking various dimensions on a product's reference datum through geometry dimension and tolerances (GD&T). All you need to do is place the product on the fixture, secure it, and then use go/no go gauges to rapidly determine if the assembled parts are compliant in a short amount of time. Checking fixtures are a widely used method in the automotive industry, significantly improving the efficiency of inspections while reducing costs. By applying this technology, we can achieve the most efficient assembly inspections.
The simplest tasks are often the most challenging. This component has no welding parts, and the shell is formed in one piece without seams. We ensure a verticality of plus or minus 0.02 millimeters. After completing the stamping, we assemble the screws, achieving a positional accuracy of 0.03 millimeters as required by the customer. These high-precision operations result in a seamless integration of the shell onto the main equipment, creating a unified effect. Through our processing capabilities, we demonstrate our commitment to precision and the flawless execution of perfection to our customers.
We have produced numerous custom stamped components for new energy vehicles, and this is a typical representative case. This product has many welding points, numerous fasteners, and the customer demands high precision, requiring meticulous assembly. We accepted this challenge and, first, conducted a detailed analysis of the stamped parts, optimizing the mold to achieve the highest level of integrated molding, thereby reducing subsequent processes. The high precision of the components makes the sheet metal assembly work half successful. We also designed welding and assembly fixtures, significantly improving manual efficiency, enabling a monthly production exceeding 10,000 units and fully meeting the customer's delivery requirements.
Discover how JCL's leading facility and hands-on team keeps attention to detail and commitment to exceptional stamped part assemblies. Whether you require customized solutions or standard assemblies, we have the capabilities to reach your expectations. Partner with us for stamped part assemblies that elevate your projects to new levels.
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If you have any questions about our products or require custom machining services, please don’t hesitate to reach out to us. We are here to assist you and provide the solutions you need.
