JCL Precision Part Co.,Ltd.
Custom Stamped Components

Custom Stamped Components

Custom stamping is a wider concept than deep drawing. It can be defined in several types and each of the stamping types are aimed for special needs. There is progressive stamping and transfer stamping for high volume productions, single and compound station stamping for prototyping and short run manufacturing. This technology can be utilized in many applications with many more forms of products. At JCL, we leverage decades of expertise in engineering and manufacturing to deliver custom stamping components to our clients' exact specifications.



Stamping Types We Provide

Progressive Stamping: For high-volume production, each press stroke produces a complete part with high precision tolerance.

Transfer Stamping: Ideal for creating large size components, leveraging complex shape forming and maintaining dimensional accuracy.

Compound Stamping: A single stroke determines a feature forming for test runs and prototype evaluations, preparing for mass production.

Precision Stamping: Focuses on creating components with exacting tolerances and intricate designs.


How Does Progressive Die Stamping Work?

Progressive die stamping is a series of actions in punch presses. The feeding system propels a metal strip through all the stations of the progressive die stamp. Each station is a multiple stage of forming until a finished part is produced. As the press rises, the top die also moves, allowing material feed. When the press descends, the die closes and performs the stamping operation. With each stamping cycle, a finished part is removed from the die. The dies are typically made of tool steel to withstand high impact loads, maintain necessary sharp cutting edges, and resist the forces of wear involved.


Comparison of Progressive Die Stamping and Traditional Metal Stamping

Cost

When considering costs, it's important to factor in tool setup costs as well as the cost per part.

Progressive die stamps have high set up costs but lower costs per part. Compared to progressive die stamps, the setup costs for transfer die stamping and traditional stamping are lower, but the costs per part are relatively high.


Production Volume

Progressive die stamping is applied because of the capability in very large volume production. While transfer die stamps are also suitable for high-volume production, the difference is that parts are separated from the metal strip in the first operation. On the other hand, stage die stamps are well-suited for small-scale, low-volume production of fewer than 50,000 parts per year.


Tooling Lead Time

When considering project requirements, it's essential to consider the project schedule to determine which method is most applicable and cost-effective. Progressive stamping is complicated in tooling but production is very fast when tools are ready. On the contrary, traditional stamping is easier in tooling but does not have the same output rate as progressive stamping.


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Typical Processes of Custom Stamping

Whether it's Progressive Die Stamping or Transfer Die Stamping, both involve a series of forming processes. Each forming operation serves a different purpose – some deepen the product, others create surface features, or remove excess material. We are familiar with the characteristics and processing features of various forming tools, having a profound understanding of their corresponding tool and die manufacturing. We can flexibly apply tooling structures and various tools combinations. Below, we introduce some commonly used forming processes.


  • Blanking: The stamping process of cutting flat shapes from sheet metal.


  • Punching: Creating holes or openings in sheet metal through a punching operation.


  • Piercing: Perforating sheet metal to produce holes or patterns.


  • Bending: Deforming sheet metal along a straight axis to create angles or curves.


  • Bottom Bending and Air Bending (Coining): Techniques for forming bends in sheet metal using press brakes.


  • Drawing: Forming sheet metal into cup-like shapes with concave or convex features.


  • Forming: Shaping sheet metal into desired contours through various bending and deformation methods.


  • Ironing: Reducing the wall thickness of a cylindrical part through axial compression.


  • Flanging: Creating a flange, or projecting edge, on a sheet metal component.


  • Embossing: Impressions or raised designs formed on sheet metal for decorative or functional purposes.


  • Curling: Rolling the edge of a sheet metal component to form a curved or rounded edge.


  • Trimming: Removing excess material or unwanted features from sheet metal components.


  • Lancing: Cutting slits or openings in sheet metal for specific design or functional requirements.


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Different Types of Custom Stamping Parts

Why You Choose JCL For Tooling Development

In-House Design

JCL experienced design team collaborates with customers to conceptualize and refine tooling designs.

Advanced CAD Tools

We utilize the latest version of CAD tools for complicated and reliable risk-prevention tooling assistance.

Rapid Prototyping

Single station or short run tools speed up the development cycle and ensure that the component meets acceptance.

Consistent Production Capability

Sufficient equipment and flexible production management to provide stable and timely output for shipping and delivery.

Maintenance & Repairs

In-house maintenance ensures that tools remain in peak condition for consistent production quality.

Advantages of JCL Custom Stamping Service

You can find many benefits in JCL stamping service, which are not included or executed well in real cases. JCL is a supplier with solid understanding of your requirements and come with strength as 

  • High Volume Production Capability

  • In-House Tooling Design and Manufacturing

  • Diverse Materials and Processes Options

  • Leaning and Reliable Quality Control

  • Timely Logistic and Shipping Service


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Versatile Applications of Stamped Components


Enclosures & Cases

Stamped enclosures and cases offer protective housing for electronic devices, machinery, and instruments. These components provide a robust shield, protecting internal components.


Covers & Caps

Stamped covers and caps serve as protective lids for various products. They are used for concealing internal mechanisms or providing a barrier against contaminants.


Brackets & Supporting Parts

Stamped brackets and supporting parts offer structural support to various systems. These components play a crucial role in maintaining the integrity and functionality of assemblies.


Connectors, Contacts & Terminals

Stamped connectors, contacts, and terminals facilitate seamless electrical connections. Precision stamping ensures conductivity which is essential in electronic devices, appliances, and industrial machinery.


Shield & Heat Sinks

Stamped shields and heat sinks are designed for dissipating heat from electronic components or providing electromagnetic shielding, these components are good in the performance in harsh environments.


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Contact JCL for Your Stamping Project Immediately

With our strong capability, project experience and advanced facility, JCL is your reliable partner in stamped components, you can provide us with your latest drawing with specification and we will start analysis and a detailed report is presented with a solution on the ground. Come and join our collaboration.


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Contact Us
GET IN TOUCH WITH JCL

We are excited to collaborate with you! 

If you have any questions about our products or require custom machining services, please don’t hesitate to reach out to us. We are here to assist you and provide the solutions you need.


Building A, No. 2 Shiquanling Road, Zhenjiang Sub-district, HZZK Hi-tech Industrial Development Zone, Huizhou